The Intertronics Blog

Coventry Econowipes – for your clean room or controlled environment

Coventry Econowipes – for your clean room or controlled environment

We have added Coventry Econowipes to our product range, to complement our other cleaning wipes and swabs. The Coventry brand is highly respected in industrial and precision cleaning sectors for delivering exceptional quality and performance in critical cleaning applications. They are renowned for cleanroom wipes that are engineered for extremely sensitive applications, including: Electronics manufacturing […]

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Why use a structural adhesive? – adhesives vs mechanical fastenings

Why use a structural adhesive? – adhesives vs mechanical fastenings

In thousands of applications, structural adhesives are being used as a viable alternative to mechanical connections: screws, rivets, or spot welds. The use of adhesives to provide a structural bond can bring many advantages, including improved product performance, reliability improvements, greater design freedom, and reductions in manufacturing costs. Sometimes known as “chemical joining” — to […]

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Wearables – adhesives and encapsulants for electronic textiles

Wearables – adhesives and encapsulants for electronic textiles

Nature is a prestigious, peer-reviewed scientific journal known for publishing high-impact research across a broad range of scientific disciplines. Established in 1869, it is one of the world’s most influential scientific publications, covering fields such as biology, physics, chemistry, earth sciences, and more. Articles in Nature undergo rigorous peer review and are often groundbreaking, contributing […]

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Very low extractables medical device adhesive withstands cleaning and sterilisation

Very low extractables medical device adhesive withstands cleaning and sterilisation

Dymax 1045-M medical device adhesive was specifically formulated for the assembly of glass pre-fillable syringes, pen injectors, auto injectors, wearable injectors, and single-use devices. This very low extractables adhesive provides strong bonds that withstand the harsh cleaning and sterilisation processes pre-filled syringes undergo. Dymax 1045-M is also optimised to cure with LED UV light, providing […]

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High temperature adhesive for metal bonding in automotive, rail and component manufacturing

High temperature adhesive for metal bonding in automotive, rail and component manufacturing

SCIGRIP® SG800 High Temperature MMA Methyl Methacrylate Adhesive is a two component structural adhesive for bonding metals, as well as composites and plastics. Designed to withstand temperatures up to 150°C over prolonged periods, SCIGRIP SG800 is suitable for applications like under the bonnet engine bay component assembly and metal bonding prior to paint baking cycles. It displays good strength […]

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Seminar: Improving Adhesion and Bond Quality with Plasma Surface Treatment

Seminar: Improving Adhesion and Bond Quality with Plasma Surface Treatment

We’re delivering a free seminar at the upcoming Engineering Solutions Live show, held on the 23rd of March, entitled Improving Adhesion and Bond Quality with Plasma Surface Treatment.   Cold plasma treatment can quickly activate and functionalise the surfaces of many difficult-to-bond substrates, including metals and plastics, whilst removing organic contaminants. This process improves the wetting […]

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Moisture-resistant cyanoacrylate adhesive increases application potential

Moisture-resistant cyanoacrylate adhesive increases application potential

Cyanoacrylate adhesives (CAs) are often dismissed when it comes to applications with moisture exposure, let alone involve full submersion. That was until our partners, Born2Bond, developed a new single-part, “instant” adhesive specifically suited for environments with high humidity. Born2Bond Aquafast is a low odour, low bloom, medium-viscosity CA that offers excellent adhesion to a variety […]

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Best cyanoacrylate adhesive for shallow potting, encapsulation and bridge bonding

Best cyanoacrylate adhesive for shallow potting, encapsulation and bridge bonding

In applications where the adhesive is at least partly exposed (not completely interfacial), Born2Bond LightLock is worth evaluating. It is a hybrid cyanoacrylate adhesive that reacts to UV light to cure, making it a solid choice for bondline squeeze-out, electronics encapsulation or shallow potting, and bridge bonding applications like wire tacking. LightLock doesn’t require activators […]

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Case study: improving mixing accuracy and repeatability for 3D printed bioelectronics research

Case study: improving mixing accuracy and repeatability for 3D printed bioelectronics research

To improve the way recovery from injury and the progression of neurological/musculoskeletal conditions are monitored, the Department of Automatic Control and Systems Engineering (ACSE) team at the University of Sheffield is developing a diagnostic glove that includes several flexible bioelectronic sensors. The sensors are formed from elastomers mixed with various conductive nano or micro particle […]

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White Paper: Designing in light curing adhesives – a holistic approach to adhesives in medical device assembly

White Paper: Designing in light curing adhesives – a holistic approach to adhesives in medical device assembly

UV curable adhesives grant significant manufacturing productivity benefits, curing in seconds, “on-demand” when exposed to UV light. With grades certified to ISO 10993 and USP Class VI stands available, they are also well-matched to the manufacture of medical devices. To fully realise the potential that this adhesive technology can bring, it is necessary to take […]

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Adhesive selection: A race against the clock?

Adhesive selection: A race against the clock?

There are a few considerations when specifying an adhesive for your application, such as how well it bonds your substrates and if it can meet the functional needs of your application. One other important piece of the puzzle are the time-based factors which dictate how materials can be processed.    Our technical white paper Adhesive selection: a race against the clock? walks you through the various time-sensitive factors at […]

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Protect your electronics in seconds with UV light and rapid moisture cure encapsulants

Protect your electronics in seconds with UV light and rapid moisture cure encapsulants

Dymax UV cure electronics encapsulants with secondary moisture cure resolve the challenge of encapsulating chip and component geometries which have shadowed areas under component bodies or leads. The bulk of the material cures in seconds with light, while the balance cures with ambient moisture. Light-curable formulations are becoming increasingly popular due to their significant benefits […]

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Case study: increasing product design opportunities with Born2Bond Ultra HV CA

Case study: increasing product design opportunities with Born2Bond Ultra HV CA

As consumers increasingly prefer smaller, more portable, wearable electronic devices, assembling the intricate components can prove challenging. This challenge is further compounded when considering skin contact material requirements and the bonding issues these materials can pose. Fortunately for a wearable electronic device manufacturer, our Born2Bond™ Ultra HV was able to address their bonding challenges while increasing their […]

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Case study: improving sealing quality while maximising productivity in gas sensor manufacture   

Case study: improving sealing quality while maximising productivity in gas sensor manufacture  

When gas sensor manufacturer DD-Scientific wanted to improve the accuracy, repeatability, and productivity of an epoxy sealing process, they asked us. DD-Scientific now benefits from robot-mounted preeflow® eco-DUO precision metering, mixing and dispensing systems, which save the company 23 days of staff time per year, while maintaining the high-quality the company’s products demand. DD-Scientific’s sensors […]

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New product: PU potting compound in cartridges

New product: PU potting compound in cartridges

IRS 3078 Polyurethane Potting Compound is a semi-rigid, room temperature curing and electrically insulating black polyurethane potting compound. The material, which is low viscosity, semi-thixotropic and flowable, is available in convenient side-by-side double syringe cartridges. This packaging suits customers with smaller volume or occasional production needs. It offers high adhesion, good electrical insulation properties and […]

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Case study: putting electronics into an archery arrow with novel CAs

Case study: putting electronics into an archery arrow with novel CAs

Application In today’s technologically-advanced world, consumers want products that are better, smarter and more intuitive to their needs. For brand owners and manufacturers, this means continuing to push the boundaries on innovative, increasingly-smaller devices that can give consumers new product options unlike anything they’ve seen before. The miniaturisation of devices can pose assembly and bonding challenges, […]

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Plasma surface treatment in dental applications offers efficiency and better results

Plasma surface treatment in dental applications offers efficiency and better results

Plasma surface treatment technology is well established in many manufacturing industries including medical devices, electronics, and automotive. In dental technology, several use cases have been developed, researched, and established to help dental technicians perform tasks more efficiently and achieve better results for patients. Plasma can initiate several physical and chemical processes that both clean and […]

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Simple adhesive processes and standard robotic solutions 

Simple adhesive processes and standard robotic solutions 

I was struck by an article today on the Industrial Technology website: European Manufacturing Breakthroughs Stifled by Overengineered Industrial Robots. The article quotes Torsten Christensen, partner and co-founder at ChangeForce, a Danish industrial consultancy firm. According to him, the most popular reason behind disappointing robotisation implementations is the complexity and over customisation of technologies installed.  […]

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White Paper: UV light and moisture curable electronics encapsulants

White Paper: UV light and moisture curable electronics encapsulants

Encapsulants are often required to protect electronic components against moisture, chemicals, and rapid and extreme temperature changes while providing mechanical support and electrical insulation. Light-curable encapsulating compounds can provide significant benefits over conventional technologies, including very fast curing, lower operating costs and increased productivity driven by lower labour requirements, space savings, lower energy demand, and […]

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Accurate, precise dispensing for wearable technology

Accurate, precise dispensing for wearable technology

The comfort, flexibility and connectivity of wearables have been made possible through progress in sensor technology, power management and transmitter technology; these advances in wearable technology require improvements to the production process. One important part of the assembly process is the dispensing of materials like adhesives, silicones, thermally and electrically conductive materials and greases. Dispensing […]

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Dispensing: covering all your processes with one technology

Dispensing: covering all your processes with one technology

Dispensing and dosing small quantities (microlitres) with volumetric precision can be a headache for many companies in sectors such as electronics and semiconductor manufacturing, aerospace, medical device assembly and pharmaceuticals. Having to maintain accuracy whilst also meeting throughput and productivity demands may have traditionally pushed manufacturers towards complex, multi-system processes in order to achieve their […]

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